CosmoSurgery

  • Ensuring most efficient and optimized synthetic route.
  • Make Process scalable, robust and reproducible
  • Scale up from milligram to Tons.
Facility

Current Facility:

R&D

    • Established in Industrial Estate, situated in heart of Vadodara city (Gujarat).
    • Occupying over 3500 sq. ft.
    • Developing Route of Synthesis for API & its intermediate applying new technology for better processes.
    • Development of Analytical Methods and Specifications of Raw Materials.
    • In-built Kilo-lab facility with 20 ltrs & 50 ltrs assemblies.
    • Autoclave :- 2 Ltr (pressure upto 140 psi)
    • Include a fully equipped Analytical facility like HPLC (LC 2010 CHT:- 2), GC (GC 2014 ), & basic analysis.
    • We have also tie up with private analytical labs like Choksi Laboratories, Amil Ltd, Patel Ana Lab which are located within 2km radius.

Leased Facility

           We have helped ourselves by genuinely collaborating with auditable intermediates like Makson's fine chem., Riddhi pharma and Malwin pharma including advanced analytical labs. We have also planned the perspective with increasing productivity, cost reduction and kaizen coated quality of products and services.

  Equipments presently available:



    •  Pilot plant facility having 100 Ltrs & 200 Ltrs of assembly.
    •  Total number of Reactors (SS 316 & Glass-line Reactor):- 12, ranging from 0.8 KL - 5 KL.
    •  Total Vessels capacity is 28 KL.
    •  Operating Temperature Range: - 15°C to 200°C.
    •  SS CF 36”:- 3 , SS CF 24”:- 2 , SS CF 18”:- 1, Rubber-line CF 48”:- 1 and 36”:- 1.
    •  Drying Facilities VTD, TD, FBD.
    •  Equipped with 15 TR Chilling Plant, Wood boiler, LDO boiler, Thermic boiler, DG set.
    •  Solvent distillation facility available with 60 mtr Column.



Our own Facility

        •  Will be operational from Q2 2013-14.
        •  Spread over 11 acres of pollution free environment.
        •  Manufacturing Bulk Drugs and Advanced Intermediates.
        •  API - Multi Product, Versatile Facility built to International Standards.
        •  Hygiene Zones – Process step dependent special zones created for each type of activity.
        •  Will comply with USFDA norms and also ISOs 9001,14001….
        •  Equipped with 4 separate API lines.
        •  cGMP Pilot Plant having reaction vessels with capacities ranging from 50 to 200 liters.
        •  Total number of reactors (SS 316 & Glass-line Reactor):- 25, ranging from 0.25 KL - 10 KL.
        •  Total Vessels capacity 70 KL.
        •  Operating Temperature Range: -15°C to 200°C.
        •  SS CF 48”:- 2, SS CF 36”:- 4, Rubber line CF:- 1
        •  Sparkler Filter:- 2,
        •  Drying Facilities VTD :- 2, TD:- 2, FBD:- 1
        •  Equipped with 40 TR Chilling Plant, boiler, LDO boiler, Thermic boiler, DG set, RO plant.
        •  Separate Solvent distillation block.
        •  Hydrogenation facility with 2 KL reactor.
        •  Efficient Effluent Treatment Plant.
        •  Incinerator facility..

  Reaction Capabilities :


        • Esterification
        •  Oxidation
        •  Condensation
        •  Diazotisation
        •  Nitration
        •  Reduction
        •  Sulphonation
        •  Alkylation
        •  Hydrogenation
        •  Epoxidation
        •  Acylation
        •  Halogenation
        •  Amidation
        •  Hydrolysis